Wednesday, 5 October 2011

FERROUS METAL

Mild steel

-Also called low-carbon or soft-cast steel is the common type of steel used in construction.
-Carbon 0.1 - 0.3% and Iron 99.9.

Mild Steel Properties

- Steel is an alloy of iron and carbon; mild steel contains only a tiny proportion of carbon ( less than 0.25 percent), but can have other metals added, to create high-strength low alloy steel (HSLA)- copper, for example, improves corrosion resistance, nickel surface quality and nitrogen strength and weldability.
- Mild steel is annealed ( heated red- hot then cooled slowly) to improve workability and reduce its brittleness.
- Mild steel can also be galvanized with zinc for a waterproof finish.
- It can be welded, cut, rolled, folded or bent into shape and maintains stability.
- Mild steel does not promote fire spread, but structural steel should be encased or painted with flame proof paint.
- It has high strength in tension and compression, and retains impact resistance at low temperature.

Mild Steel Use and Maintenance

- Due to superior strength and weldability, mild steel is mainly used for structural elements such as trusses, beams, lintels and posts.
- Specialized items can be fabricated.
- Perforated or sheets are available for screen or panels and tubes can be used for table legs.
- Galvanized steel is used for outdoor furniture, planters and watering cans.
- Cor-ten is often chosen for sculptures because of its attractive color.

Stainless Steel


Properties

- Stainless steel are a group of alloy steels that contain iron, les than 1% carbon, 10% chromium or more and other alloys.
- Stainless steel is resistant to water and atmospheric corrosion.
- Certain grades even resist acids and chlorine.
- It has high strength in tension and compression, and is heat – and fire- resistant.
- It is also impact-resistant, even at low temperatures.
- Its strength allows it to be used in reduced thicknesses, making it very efficient in terms of the amount required.
- It can be welded, cut, rolled, folded and bend into shapes (using specialized equipment) and will maintain stability.
- Stainless steel is an integral material, so requires no sealant or added surface protection.

Use and Maintenance 


- Stainless steel does not deteriorate and requires no sealant or applied surface finish.
- Its regular, brushed look has a high-tech, modern feel.
- Its smooth surface is easy to wipe clean and perfect for areas requiring a high level of hygiene.
- It is used for indoor and outdoor products, including outdoor furniture, exterior light fixtures, household appliances and ironwork.
- Sheet can be used as backsplashes or formed into countertops integral sinks, nosing and moldings.
- Sheets can also be used as paneling or to line wet areas, and as structural or decorative elements in garden design.


Carbon Steel

Properties 

- Carbon steels have low, medium or high carbon content, ranging from approximately 0.2-2%.
- Higher carbon content produces a harder, less ductile and more brittle material.
- Mild steel (plain carbon steel) is a term that covers a range of carbon steels Up to 0.25% carbon content.
- They are distinguished by ease of solid state forming and welding.
- Carbon steels are prone to oxidization and corrosion, so are protected with a coating in some form.
- Low carbon steels are relatively ductile, malleable and easy to shape.
- In contrast, high carbon steels are hard and as a consequence they are both resistant to abrasion and more brittle.


Use /Application 


- Low carbon steel is used a great deal in construction, automotive metalwork and mill products such as sheet, strip, beams and sections.
- Medium carbon steel is used for crankshafts,chassis,springs, forging and pressure vessels.
- High carbon steel is used for springs, high strength wire and low cost cutting tools.



Low alloy Steel

Properties 


- Low alloy steels are made up of iron, carbon and up to approximately 10% of other metals, such as nickel and chromium. The additional alloys are used to improve certain properties of the steel such as resistance to corrosion, formability and toughness

Use /Application
- Low alloy steels are also used in construction.
- The alloys in this particular grade of steel eliminate the need for protective coatings. The material develops a protective oxidized layer that prevents further corrosion of the metal


Tool Steel

Properties 

- Tool steels are so called because they are used for cutting tools and dies.
- The carbon and alloy content make them hard, tough and resistant to abrasion even at high temperatures.
- Specific examples include high-speed steel (HSS) and mold steels.
- Steels with carbon content between approximately 0.3-0.7% are suitable for hardening by heat treatment.
- This is the process of heating up the steel and cooling it at different rates to form different microstructures.
- Normalized steel is heated to between 800°C and 900'C (1472-1652°F) and then slowly cooled, which allows the microstructure to develop into a strong formation.
- Quenched steel is cooled very rapidly in cold water and so is very hard and very brittle.
- Tempered steel is quenched and then heated up to 2000C (392°F) for an hour before cooling, which allows the carbon particles to diffuse and develop the steel's toughness and ductility.


Use /Application

- Tool steels are typically used in tools such as screwdrivers, hammers, and cutting tips and saw blades.
- They are also used to make dies for melt processing plastics and some metals.



Cast Iron


Properties 
- Cast iron is made up of iron, carbon and small amounts of silicon.  
- There are different types, including grey, white, ductile and malleable. 
- They are differentiated by the formation of carbon in the iron matrix and alloying elements.
- Generally, cast iron has good dampening properties and machinability, is resistant to fatigue and corrosion and is difficult to weld due to the high carbon content.
 
Wrought Iron
 

- Iron made malleable by the heat of a fire, then hammered and wrought (bent) into shape is often seen in decorative fences and gates, especially on buildings dating back to the end of the 19th century.
- Almost 100% iron

Properties


-Wrought iron is a mixture of near-pure iron with up to 5 percent noncorrodible glass slags. -These form linear fibers in the metal, making it workable under high heat.  
-It is not suitable for machining and is forged or handworked with hammer and anvil by a blacksmith.
-Wrought iron is not brittle, seldom breaks and is strong in tension and compression ( stronger than cast iron, which is shaped by being melted into a mold)  
-Being handcrafted, it is expensive, but it is extremely long-lasting.

Wrought Iron Use and Maintenance

- Decorative finishing, accessories and security gates. It is perfect for outdoor furniture, and popular indoors chair, beds and door hardware


Copper



Properties
-This material has high capacity for conducting heat and electricity.  
-Its resists atmospheric corrosion ( but will dissolve in nitric acid) and is nontoxic, malleable and easy to use.  
-Copper will maintain stability when rolled, folded or bent into shapes, which is easily achieved with specialized equipment.

- It can be chemically treated to create a variety of finishes, such as bright or deep green or brown, or mottled or textured effects.
- Because of its softness, copper is not suitable as a structural material.  
- It can be combined with numerous metals form alloys and does not burn or support combustion.

Use and Maintenance
-Copper pipes are extensively used in water and gas plumbing, and copper wiring in electric and electronic installations.  
-As sheeting, copper is used for roofs-both for its functional weatherproofing quality and as a finishing material to highlight its natural beauty.  
-It features in interior and exterior furniture, light fixtures, ironwork and ornamental crafts.
-It can also be used indoors in areas subject to heat, such as kitchen or fireplace hoods, counters and backsplashes, cookware and cutlery.  
-It is suitable for wet applications too, including bathtubs, shower trays and basins, but use a sealant if you want to avoid tarnishing the pinkish red finish.
-It can be textured for a hammered or dimpled finish.










METAL

WHAT IS METAL???
•A metal is a chemical element that is a good conductor of both electricity and heat and forms cations and ionic bonds with non-metals.
•In chemistry, a metal is an element, compound , or alloy characterized by high electrical conductivity. In a metal, atoms readily lose electrons to form positive ions (cations). Those ions are surrounded by delocalized electrons, which are responsible for the conductivity. The solid thus produced is held by electrostatic interactions between the ions and the electron cloud, which are called metallic bond
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From Wikipedia

•PROPERTIES OF METALS

Mechanical Properties
•Metals exhibit elastic as well as plastic behavior, both of which are necessary for the forming process.


ELASTICITY
•Describe the recovery of material back to its original shape and size after being deformed, when a stress is removed.


TENSILE STRENGTH
 Is the maximum tensile (pulling apart) load that a material can withstand prior to fracture


HARDNESS
•Is the ability of a material to withstand penetration and scratching. Hardness and brittleness are related.



BENDING

 Is characterized by the outside fibers of a beam in tension and the inside fibers in compression

Physical Properties

OPACITY/ TRANSPARENCY
•Is the ability to transmit light 


MELTING POINT
•Is the energy required to separate a material’s atom, changing its state from solid to liquid.



2 types of metal

  1. ferrous metal - metals that contain ion
  2. non-ferrous metal - metals that do not contain ion